How Reliable Is the M-16 Rifle?

First of two parts

Few issues are more personal to soldiers than the question of whether they can trust their rifles. And few rifles in history have generated more controversy over their reliability than the American M-16 assault rifle and its carbine version, the M-4.

In recent weeks, a fresh round of complaints about weapon malfunctions in Afghanistan, mentioned in an Army historian’s report that documented small-arms jamming during the fierce battle in Wanat last year, has rekindled the discussion. Are the M-16 and M-4 the best rifles available for American troops? Or are they fussy and punchless and less than ideal for war?

Don’t expect a clear answer any time soon. Expect several clear answers at once – many of them contradictory. This is because when talk turns to the M-16 and the M-4, it enters emotionally charged territory. The conversation is burdened by history, cluttered with conflicting anecdotes, and argued over by passionate camps.

This much is indisputable: Since the mid-1960s, when at Gen. William C. Westmoreland’s request an earlier version of the M-16 became the primary American rifle in Vietnam, the reputation of the M-16 family has been checkered.

This is in part because the rifle had a painfully flawed roll-out. Beginning intensely in 1966, soldiers and Marines complained of the weapon’s terrifying tendency to jam mid-fight. What’s more, the jamming was often one of the worst sorts: a phenomenon known as “failure to extract,” which meant that a spent cartridge case remained lodged in the chamber after a bullet flew out the muzzle.

The only sure way to dislodge the case was to push a metal rod down the muzzle and pop it out. The modern American assault rifle, in other words, often resembled a single-shot musket. One Army record, classified at the time but available in archives now, showed that 80 percent of 1,585 troops queried in 1967 had experienced a stoppage while firing. The Army, meanwhile, publicly insisted that the weapon was the best rifle available for fighting in Vietnam.

The problems were so extensive that in 1967 a Congressional subcommittee investigated, and issued a blistering rebuke to the Army for, among other things, failing to ensure the weapon and its ammunition worked well together, for failing to train troops on the new weapon, and for neglecting to issue enough cleaning equipment – including the cleaning rod essential for clearing jammed rifles.

A series of technical changes sharply reduced (but never eliminated) the incidence of problems. Intensive weapons-cleaning training helped, too. But the M-16 has struggled over the decades for universal and cheerful acceptance. Some soldiers and Marines have always loathed it, and its offspring, too.

To their critics, the M-16 and M-4 are ill-suited for Afghanistan and Iraq. Unlike the Kalashnikov rifles carried by insurgents, they are too sensitive to sand and fine dust, they say. They overheat quickly and in the worst battles are prone to fail.

Critics also complain about the weapons’ relative lethality. Their lightweight bullets lack knock-down power, they say, especially when fired by the M-4, because the reduced barrel length of the carbine results in a reduced muzzle velocity, which lessens the severity of many wounds.

A discussion about the mechanisms of wounding could be a full post. One day I’ll take that on. But any discussion about M-4 and M-16 lethality would be incomplete without mentioning an essential variable: bullet composition.

The most commonly used round today, the M855, has a steel penetrator core and was designed to pass through Soviet body armor; some soldiers complain that when it strikes a man wearing only a shirt it can travel through him like an ice pick. Unless it strikes bone squarely, they say, it tends not to dump adequate kinetic energy inside a victim.

Moreover, unlike the former round, the M193, the metal jacket of the M855’s bullet tends not to fragment. This reduces the wound channels and energy transfer into a victim, too.

First translation: the M855 is not the best cartridge for shooting lightly clad insurgents; it is a cartridge designed for a different war. Second translation: some complaints about M-4 and M-16 lethality are likely related to the ammunition, not the rifles.

If all of this seems complex, it’s only the background. Tomorrow we’ll discuss the performance data from surveys of veterans and from reliability tests, and share the Army’s position.

Do American troops deserve a better rifle-cartridge combination? If yes, how to define better? More lethal? Greater range? More reliable? What rifle and what cartridge combination would work best?

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This is a good start on a much-needed discussion on the military’s primary personal weapon. Despite anecdotal reports on weapon failures, and government testing that showed that there are more reliable weapons available, the Army has repeatedly said it is satisfied with the M-4. Part of it may be a macho thing … it’s a matter leadership and training, not the weapon. Part may be not admitting a problem so troops lose confidence in their equipment during war. Soldier surveys show 80-90% of soldiers had no problem with the M-4. But that means 10-20% did. I look forward to reading the next issue.

The M16 uses a small calibrer cartridge, the .223 inch or 5.56 mm cartridge. It is, without question, on the small side for military applications. The advantage is that, because the cartridge is small, a soldier can carry more of them.

There are variations of the M15 platform that use more powerful cartridges, the 7.62 mm NATO and the .260 are two of them. The .260 would be a very good replacement for the underpowred .223.

The M40 is neither fish nor fowl. The short barrel is not suitable for the cartridge (5.56 mm) it uses. If the military thinks the short barrel is essential, they should issue sub machine guns chambered for the 9 mm or .45 ACP.

The solution to the both problems is simple but it all depends on contracts, companies and lobbying.
Heckler&Koch produces the HK 416 which in all of it’s outward appearances looks just like the M-16 and M-4. It fires the same round BUT is operates with a short stroke gas piston which improves reliability tremendously. It works in dirt mud sand etc.
The other solution is the round. Remington produces the 6.8mm round. It has more kinetic energy than the 5.56mm round yet it is not as large at the 7.62mm rounds so the soldier can still carry a decent amount of ammunition.
Just make an H&K 416 with the Remington round! You would not even need to train soldiers how to use the weapon.

You didn’t mention the critical advantages of the M-16 and M-4 – they are lightweight and extremeley accurate. I fought in the invasion of Iraq with the Third Battallion, Fifth Marines, and I can tell you firsthand that after we crossed the Euphrates, we were ambushed nearly every day, often by superior numbers. The main reason we consistenltly stomped our attackers was simple – we hit what we were aiming at and they didn’t. The forces opposing us (Republican Guard, Saddam Fedayeen, and foreign mercerenaries and terrorists) were generally brave, tactically sound, and well armed, they just couldn’t deliver killing shots even in a perfectly executed ambush. Part of the difference in ability was training, but part of it was the inherent inaccuracy of the AK-47. Even the Russians switched over to a round sized similar to .223 long ago with the AK-74. .223 weapons, and especially the M-16 and M-4, are simply much easier to fire accurately in the heat of combat due to their light weight, low recoil, and ease of use. Tweaking the round and rifle itself may be a good idea, I’ll leave that to the experts, but I highly doubt that any move away from .223 would be advisable.

Might it be that they simply need different rifles for different theaters of war? Granted, it would be major pain in terms of logistics and money. But then again, not every war is fought in Europe and different environments (jungles/desert) have very different properties.

I don’t know enough about firearms to comment in detail–I know some, I’d rather not pretend to be an expert in an area I’ve simply read about on the Internet. But it would seem as though what makes a rifle-cartridge combination “better” would be different in the jungles of Vietnam, European cities/farmland, the Siberian tundra, and deserts in the Middle East or Africa. I’d imagine that sub-freezing temperatures, high moisture, and high particulate matter pose specific (and possibly mutually exclusive) challenges to a firearm designer. Moreover, I think you’d see huge variances in what your enemy is likely to wear (heavy, insulating clothing vs light, breathable garments) in these environments so there would likely be a difference in the ideal ammunition. I think part of the problem is that Americans and Europeans are still designing their firearms based upon the idea of a European conflict, which is understandable given that the past two world wars started there. But I think we need to move beyond that idea.

An ideal (but difficult) solution might be a gun that’s highly modular, so it can be easily reconfigured for these different situations but the soldier would still be able to get very familiar with a single weapon.

During the Vietnam War, some US troops ditched their M-16 and used the AK-47, or one of its then-current progeny, that they captured from the Viet Cong or NVA. Is this happening in Afghanistan?

The M4 increased in usage during the Iraq/Afghanistan war since it is easier and more effectively utilized in close quarters combat, like clearing houses, due to its more compact size. There are more reliable weapons available, like the HK416, but is it really needed? Both the M16 and M4 are accurate past 500 yards, which is uncommon to have targets past this range in current wars. A major contributor to the weapons accuracy is the use of the 5.56mm tumbler rounds.
To be honest, the majority of weapons failure I saw in theatre were due to neglect. The weapon does require constant cleaning, and if it is not maintained it will jam. As the M16/M4 are used in such large numbers, its faults are more evident than with other weapons. Anyone can review alternatives in limited ranges and numbers, but if you replaced all the M16/M4s, what would their replacements fault be? There is no perfect weapon, and the primary problems of the M16/M4 are easily solved with proper maintenance.
The article cited described the weapons failing due to overheating, which will happen to any weapon after prolonged use (expecially if fired on burst or automatic). The use of gas-piston operated weapons help this particular issue. Extensive testing needs to be done as more parts means more parts that can fail.

I was in the Army for five years as an 11B and served two tours in Iraq. In my personal experience, the M4 was a reliable and capable rifle, although I would concede there are drawbacks. A lot of the early, Vietnam era, issues mentioned in the article were the result of a slow burning powder that fouled the rifles gas system and have been corrected. However, their remain no shortage of complains, particularly about the rifles stopping-power.

James Mason is right on the money with his these alternate rifles. Several firms, HK among the most prominent, make upper receiver and barrel units with a more efficient gas system. This short stroke piston reduces fouling tremendously. They are also completely compatible with existing lower receivers and wouldn’t require buying completely new rifles. This would save money and training, as soldiers would still be using basically the same weapon.

Switching calibers, I assume, would be much trickier, as the current 5.55X45MM is standard throughout NATO. The 6.8 was introduced in 2004, in large order, to correct the deficiencies in stopping-power of the 5.56. The round seems seem promising and deserves consideration.

The Thunder Run has linked to this post in the blog post From the Front: 11/02/2009 News and Personal dispatches from the front and the home front.

//www.thunderrun.us/2009/11/from-front-11022009.html

I am a Viet Nam vet with 20 years of active duty. We hated the M-16, mostly because it jammed. On the other hand, the M1 Garand always worked.

We should scrap the M-16 immediately and replace it with much more reliable Chinese-made AK-47s.

See June 1967. The first M-16’s were fast tracked to Vietnam by McNamra. The M-16 was supposed to replace the M-14. We were ordered to turn in the M-14 and use the M-16. My answer to that order, along with everyone in my platoon was a resounding, *?#** you. Those things were more sensitive than a new born baby. Nice fast tracking. It seems more fastracking is going on.

Time wasted on testing is money lost.

Hey! I know. Just bring the guys home so that these kinds of arguments can become settled on the target range instead of theaters of war.

While I do not have much knowledge of guns and ammunition, it seems quite clear politics from within and without the military is the reason these guns are in use and continue to be produced. As the old saying goes, “where there’s smoke, there’s fire”. I am sure a better gun could and should be provided to our military. But politics are very powerful, especially in our HUGE military budgets. An independent commission or several, needs to determine the appropriate replacement.

As a final comment, those who have their choice of what weapon to use, do not use M-16s or M-4s. That is all one really needs to know: those who have choice put their lives on the line with another weapon.

The quality and effectiveness of a military weapon is an odd thing for public discussion. But, if our troops are being disserved by their weapons or other equipment, then new generals seems a higher priority.

I’ve just been reading about the invention of the Luger. Maybe we need another Luger…

The “mechanisms of wounding”….

You mean what happens when human flesh meets hot metal travelling at hundreds of feet per second?

Like the Orwellian term “collateral damage”, we’ve invented a language that minimizes the horror of what these weapons do to people.

Of course we should be talking about how to outfit our soldiers so they can do their jobs as safely and effectively as possible.

But shouldn’t we also be talking hundreds of thousands of innocent victims of our conflicts in Iraq and Afghanistan?

Let the Experts Decide! November 2, 2009 · 12:17 pm

How is it appropriate for a news organization to discuss combat tools and weaponry?

Let the military do its job internally.

It is time for the New York Times to return to doing its job; providing news and information… only.

“During the Vietnam War, some US troops ditched their M-16 and used the AK-47, or one of its then-current progeny, that they captured from the Viet Cong or NVA. Is this happening in Afghanistan?”

Urban legend. Has never been documented that this happened.

The switch to a lighter round was based on Army studies from WWII showing that in combat, many soldiers declined to use their weapon at all, to avoid the recoil and deafening noise at a time when they were terrified anyway.

The M16 was a huge improvement when it was introduced 40 years ago, but today there are better weapons out there. The cost of conversion, using the same caliber ammo, is quite small. Say around $1000 each, for a million weapons, and you get $1 billion. Increase that number by 10 and you still have a small cost to upgrade.

One problem with the M16 lies with the direct-gas impingement system used to move the rifle’s action. For those that do not know, MOST automatic/military rifles use an indirect gas system: gasses from the fired cartridge (bullet) are used to move a piston which is either attached to or strikes the action and cycles the rifle’s mechanism. Gasses never enter the receiver, they are expended after acting on the piston. THe piston is the only part of the rifle in direct contact with them (and hte inside of the barrel, of course).

On the M16 and its brethren, the same gasses are used but they directly act on the action (the bolt carrier) and when the bolt carrier moves, those gasses are dumped directly into the receiver of the rifle, along with all the heat and debris from the fired cartridge.

This is fine if the powder one is using is completely clean and environmental conditions are within reason, however, this is not the case in reality. All powder burns unevenly to some extent and dusty or humid conditions invite contamination of even the cleanest rifles.

Several companies have introduced piston designs for the M16 and all of them work very well. Most can be retrofitted on a current-design rifle with a gunsmith fairly quickly and possibly even on issued rifles in the field.

Retrofitting our soldier’s and marine’s rifles and providing them with better ammo will almost all the issues with the M16.

There is no need to wholesale abandon the rifle system, otherwise it is a very good design. It is shameful that the DoD has not aggressively pursued these updates years ago — I wonder how many lives could have been saved?

Semper Fi
Capt. James Juarez, USMC-ret.

Appreciate the feedback from users of the weapons and their observations. Rare readers get the relevant facts. I highly recommend a book ” Saturday Night Special” by Studs Terkel. Although not a military hardware tract includes a great discussion of Vets reactions to the M1 carbine as lacking stopping power.

The “general public” knowledge of the weapons is either a legacy of the teething problems from the introduction period, pop nonsense on the AK 47’s role as the rifle you can abuse, or Military Channel claptrap on the coolness of all things that go boom. Specific observations of those whose lives depend on the tools of their trade is vital.

Who cares about these weapons! War is for profits and the only thing I care about is how much money the manufacturer is banking. You people wearing your yellow ribbons and flag pins need to wake up and start realizing that there are no WMD’s, that we’re not there to protect little Afghan girls or build schools or do much of anything other than shoot off lots of fireworks, get people killed, and enrich the M.I. Complex. Please, your whining is annoying. Stop it. Don’t you have some dance program or something to entertain you while we make money the old fashioned way?

During all of my years in the Army, I found the weapon to jam about once every 20-60 rounds….totally unexceptable! Some rifles were better than others, only jamming every couple of hundred rounds. But most of the M-16s or M4s I had assigned to me would still be virtually unusable in combat. Luck for me, I was in a career field that probably would not rquire me to fire the rifle to save my life, my soldiers, or kill the enemy. Nonetheless, I knew it might not be a dependable weapon.

As a Marine Corps Platoon Commander in Viet Nam in 1967 we experienced the change over from the highly reliable, but heavy and capacity constrained M-14 to the light weight, large capacity M-16. But the problems of jamming were real, serious and generally left unanswered by higher authority.
Cleaning your rifle several times a day was not a practical solution, but necessary in the various environments where we operated.
This is now 42 years later. If the Marine Corps has not yet totally replaced this dangerous weapons system, someone should be fired.
Semper Fi